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Crumbtrail TV Forums: TV Equipment: TV Repair Forum:
Dead Sony KV-32TS36

 

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mel
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Mar 6, 2014, 12:30 AM

Post #101 of 198 (1684 views)
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Re: [Ron.M] Dead Sony KV-32TS36 [In reply to] Can't Post

RIP


CRT_Fan
User

Mar 6, 2014, 1:05 AM

Post #102 of 198 (1679 views)
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Re: [Ron.M] Dead Sony KV-32TS36 [In reply to] Can't Post

Ron,

You're right it's 48. I was looking at the M board and didn't notice the other large IC tucked away and assumed that was it.

I'll take a close look at the M board when I take everything apart to install the FBT I ordered. Which pins specifically are the likely culprits? Q601/Q602?

Anything I should know about installing the FBT?




Looks like mel's getting tired of this thread. Sorry... Unsure


Ron.M
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Mar 6, 2014, 1:46 AM

Post #103 of 198 (1675 views)
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Re: [CRT_Fan] Dead Sony KV-32TS36 [In reply to] Can't Post

 
CRT_Fan;.....


Quote
Which pins specifically are the likely culprits? Q601/Q602?

You said in an earlier post that you did not feel any HV on the CRT face...(Post #89)..
Then in post #91 , you said that the 130 vdc was there...
Q601 & Q602 HAVE to be OK & some or all of the power supply is working...
So Q601 & Q602 are ruled out...
The pins I was referring to would be on T604 , the big transformer that sits next to Q601 & Q602 ...
Also the 9 vdc regulator IC , "IC606"...


Quote
Anything I should know about installing the FBT?

Short the anode connection to ground to discharge any residual charge...
That's the heavy red wire that goes into the side of the CRT...
Make sure your ground wire is well connected to a good chassis ground & you get the other end under the rubber cup..

BTW;..
Which flyback did you order ???

mel's "RIP" was refering to the TV & not the thread...

Later...Ron.M...Cool...
Veteran & Retired TV technician


CRT_Fan
User

Mar 7, 2014, 12:48 AM

Post #104 of 198 (1660 views)
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Re: [Ron.M] Dead Sony KV-32TS36 [In reply to] Can't Post

Ron,

I checked IC606 for shorts but didn't find any. Not that that necessarily means anything.

78xx regulators are dirt cheap so replacing it would be trivial. That transformer is a little bit hard to come by though. I only found one source so far and they want to quote it. Hopefully that part isn't the culprit. I'm still optimistic that it was just a fluke and won't reoccur (fingers crossed).

I bought the -21 FBT. Got a good deal, too!


For reference:

T604 1-423-615-11
IC606 RC7809FA - actual part installed says 7809CT


Ron.M
Veteran


Mar 7, 2014, 1:23 AM

Post #105 of 198 (1651 views)
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Re: [CRT_Fan] Dead Sony KV-32TS36 [In reply to] Can't Post

 
CRT_Fan;....


Quote
I checked IC606 for shorts but didn't find any. Not that that necessarily means anything.

You're right !!!..
Doesn't mean anything !!!..
You should have looked at the PC connections for bad solder connections..
NOT shorts...


Concerning T604;=>..

Quote
Oftentimes , it's due to the power transformer pins being/going bad...

The same thing here...
I guess I have to make myself clearer...
Check the pin connections for bad connections , i.e. , bad solder connections...
Transformer (T604) most likely GOOD !!!...
Go back & check both T604 & IC606 for bad PC (Foil) connections..

Those older regulator ICs usually had "78" with the voltage after...
The one you have is most likely OK & could have bad PC connections..(Foil)..


Later..Ron.M...Cool...
Veteran & Retired TV technician


CRT_Fan
User

Mar 8, 2014, 1:31 AM

Post #106 of 198 (1635 views)
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Re: [Ron.M] Dead Sony KV-32TS36 [In reply to] Can't Post

Yeah, the joints look fine but I just noticed today that IC605 has breaks in the solder. That's a 12V regulator feeding into IC606, so that could possibly be the source of the problem.

I've made a note to resolder that guy when I do the FBT.


Ron.M
Veteran


Mar 8, 2014, 7:35 PM

Post #107 of 198 (1627 views)
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Re: [CRT_Fan] Dead Sony KV-32TS36 [In reply to] Can't Post

 
CRT_Fan;....

Nice job !!!!....


Quote
That's a 12V regulator feeding into IC606, so that could possibly be the source of the problem.

I'll bet it is...

That flyback is coming from Hawaii , so it may take a little longer that usual...



Later...Ron.M....Cool...
Veteran & Retired TV technician


CRT_Fan
User

Mar 13, 2014, 9:59 PM

Post #108 of 198 (1567 views)
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Re: [Ron.M] Dead Sony KV-32TS36 [In reply to] Can't Post

Installed new FBT, hooked up everything except CN107, ran temp test and it FAILED! After a couple of minutes Q591 was HOT! Q591 sounds okay.

Well, at least it's something different, I guess ...

Voltage readings, all w.r.t ground:

Q591 B/E: .075V, -.359V
FBT 2 = +B = 134.6 V
D502: -13.4 |<| -13.3 V
D503: .176 |<| -15.6 V


Ron.M
Veteran


Mar 14, 2014, 1:12 AM

Post #109 of 198 (1563 views)
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Re: [CRT_Fan] Dead Sony KV-32TS36 [In reply to] Can't Post

 

CRT_Fan;....


Quote
Q591 sounds okay.

HUH !!!..
Care to educate me on how you came to that conclusion ???...


Quote
D502: -13.4 |<| -13.3 V

Either we have a shorted diode here or ???...
Can't be "-" on both ends of the diode !!!..


Remove the "new" flyback & put the original back in & see how Q591 does..


Later...Ron.M...Cool...
Veteran & Retired TV technician


CRT_Fan
User

Mar 14, 2014, 11:27 PM

Post #110 of 198 (1546 views)
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Re: [Ron.M] Dead Sony KV-32TS36 [In reply to] Can't Post

Easier said than done, Ron! Wink Let's hold off on that for now. I've investigated further and found a problem that might be the cause. See below.

> Q591 sounds okay.
Regarding the sound, I just meant that it's making the usual squeal as normal and I don't hear anything suspicious.




Today I checked D502 and it seems okay. But R501 seems to have gone bad. Unless I'm reading the schematic wrong it should be less than an ohm but it's in the megaohm region.

That conflicts with my earlier measurements:
D502 ohmage
2.69M |<| 1.2 wrt gnd

That's of D502 BUT since there's nothing but a jumper wire between R501 and the anode of D502, I tells me I should be reading very low ohmage on the other side of R501 but I'm getting megaohms instead.


Remember a week ago how I said something was burning? The area around R501 looks discolored, like it may have burned a bit.

So R501 seems to have been destroyed. I don't understand the purpose of that resistor since it's such a low resistance. Is it safe to jumper it? The note for R501 says "FPRD" but I don't know what that means.


Ron.M
Veteran


Mar 15, 2014, 12:02 AM

Post #111 of 198 (1541 views)
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Re: [CRT_Fan] Dead Sony KV-32TS36 [In reply to] Can't Post

 
CRT_Fan;...

OK , now another new glitch...Unsure...

R501 IS bad...Nice job !!!...Smile....


Quote
That's of D502 BUT since there's nothing but a jumper wire between R501 and the anode of D502,

There should be another resistor between R501 & D502...
On the schematic R510 is between R501 & D502...
That is a 7.5 ohm resistor probably the same size as R501..



Quote
Is it safe to jumper it?

Hold off on that for a bit...
I need some info about R510 first...


Read ohms from the anode of D502 to ground & post results...
Thanks...


"FPRD" means Flame Proof Resistive Device..



Later...Ron.M...Cool..
Veteran & Retired TV technician


jts1957
Veteran


Mar 15, 2014, 2:39 AM

Post #112 of 198 (1537 views)
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Re: [Ron.M] Dead Sony KV-32TS36 [In reply to] Can't Post

"FPRD" means NOT..

Forest Protection and Rural Development?Tongue


-------------------------
Location: Far, Far Away


CRT_Fan
User

Mar 15, 2014, 4:15 PM

Post #113 of 198 (1526 views)
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Re: [Ron.M] Dead Sony KV-32TS36 [In reply to] Can't Post

Speaking of glitches, I thought I successfully posted a response last night but it's nowhere to be seen this morning... Crazy

The gist of my missing post was that R510 is a factory installed jumper wire on my board and D502 anode measures mega ohms wrt ground (as well as every point between it and R501). The "R510" wire has no significant amount of resistance.


Flying Piranha Research & Development?


(This post was edited by CRT_Fan on Mar 15, 2014, 4:16 PM)


Ron.M
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Mar 15, 2014, 6:04 PM

Post #114 of 198 (1520 views)
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Re: [CRT_Fan] Dead Sony KV-32TS36 [In reply to] Can't Post

  
CRT_Fan;....


Quote
I thought I successfully posted a response last night but it's nowhere to be seen this morning...

Missed taking your meds again ???... Just kidding...Wink...

That explains why R510 is not in the parts list...
OK..

I need a ohms reading from the band end "+" of D502 to the non-band end of D503...
Please note you are reading between diode outputs...
Read with the "+" probe of your meter on one of the diodes & the "-" probe on the other diode , then reverse the leads & take another reading...
Please post results...
Thanks...

Here's another;=>...
Floppy Peter Running Dry ???

Later...Ron.M....Cool...
Veteran & Retired TV technician

(This post was edited by Ron.M on Mar 15, 2014, 6:07 PM)


CRT_Fan
User

Mar 15, 2014, 6:29 PM

Post #115 of 198 (1513 views)
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Re: [Ron.M] Dead Sony KV-32TS36 [In reply to] Can't Post

D502 -> D503 (red -> black) yields a positive megaohms reading. Reversing it gives a negative megaohms reading.

I can't give exact numbers because the values are steadily dropping either way you measure it. The negative reading (D503 -> D502) is consistently smaller than the positive reading but still in the same range.

There must be some interference from energy storing devices. I'm guessing that's not a problem, although I'm not sure what you're getting at with this test.



I'm going to be out of the house for a few hours.


> Missed taking your meds again ???

I ... I can't remember ...!


Ron.M
Veteran


Mar 15, 2014, 6:58 PM

Post #116 of 198 (1508 views)
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Re: [CRT_Fan] Dead Sony KV-32TS36 [In reply to] Can't Post

 
CRT_Fan;....

I'm trying to figure out why R501 burnt up !!!...

I'll also be offline for a few hours...

When you come back;...
Replace R501 with a very thin jumper wire...
Turn on the TV & watch carefully for any smoke or burning smell around IC501...
That is the vertical output IC (TDA8172) mounted on a heatsink....
See if the "squeal" is the same or if it has changed...
IF it has changed , IMMEDIATELY turn the TV OFF !!!...
IF not , leave it on for a short time , turn it off & check the temp of Q591..
Post results...


Later...Ron.M...Cool...
Veteran & Retired TV technician


CRT_Fan
User

Mar 15, 2014, 11:17 PM

Post #117 of 198 (1501 views)
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Re: [Ron.M] Dead Sony KV-32TS36 [In reply to] Can't Post

The sound may have changed. Not sure but it might be a little rougher / less consistent.


I didn't leave it on for too long but Q591 is no longer getting HOT. No smoke or signs of burning from IC501.


Some measurements:

Q591 E=0.04
D503: +8V
D502: +12V


The +15V path seems to be working (?) now but the negative path through D503 is giving the wrong voltage.


Ron.M
Veteran


Mar 16, 2014, 12:35 AM

Post #118 of 198 (1496 views)
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Re: [CRT_Fan] Dead Sony KV-32TS36 [In reply to] Can't Post

 
CRT_Fan;...

What did you use to replace R501 with ????
Check R505 coming off the "+" side of D503...
Should be very low (0.47) ohms..
Read ohms from the "+" (band) end of D503 to chassis ground..
Then unsolder & remove IC501..
IF R501 & R505 are good , your "+" voltage should be about +15 vdc & your "-" voltage should be about -15 vdc...
(12 vdc at either or both is acceptable)..


Later...Ron.M...Cool...
Veteran & Retired TV technician


CRT_Fan
User

Mar 16, 2014, 1:42 AM

Post #119 of 198 (1493 views)
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Re: [Ron.M] Dead Sony KV-32TS36 [In reply to] Can't Post

Ron,

R501: I soldered a wire to the terminals. I measured it as .4 ohms before soldering it in.
R505: OL (bad)
R509: 4.9 ohms (good)
R536: 5.1 ohms (good)

That's all the FPRD's near the FBT.

D503 cathode: OL wrt ground, but that must be because of R505.

>Then unsolder & remove IC501

And then...??



The old FBT must have burned both those resistors. I've got the feeling adding another jumper (temporarily) across R505 will put us back in business!


UPDATE: Jumpered R505 and now I'm getting -15V and +12V! What now? Run the temp test again?


(This post was edited by CRT_Fan on Mar 16, 2014, 1:56 AM)


Ron.M
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Mar 16, 2014, 5:34 PM

Post #120 of 198 (1478 views)
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Re: [CRT_Fan] Dead Sony KV-32TS36 [In reply to] Can't Post

 
CRT_Fan;....


Quote
Jumpered R505 and now I'm getting -15V and +12V! What now? Run the temp test again?

Good job !!!...Smile...


Quote
I'm getting -15V and +12V!

Is that with or without IC501 in the set ???.....


Happy St Patrick's Day...Smile...

Later...Ron.M.....Cool...
Veteran & Retired TV technician


CRT_Fan
User

Mar 16, 2014, 7:38 PM

Post #121 of 198 (1474 views)
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Re: [Ron.M] Dead Sony KV-32TS36 [In reply to] Can't Post

Top 'o the morning to you, Ron!

I haven't taken IC501 out because the pins are too close together--I could get it out but I wouldn't be able to solder it back in at this time. This is why:




Ron.M
Veteran


Mar 16, 2014, 8:31 PM

Post #122 of 198 (1470 views)
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Re: [CRT_Fan] Dead Sony KV-32TS36 [In reply to] Can't Post

 

CRT_Fan;....

Top o' the afternoon to you...Wink...



Quote
Run the temp test again?

Yep , time to try this again...



Later...Ron.M....Cool...
Veteran & Retired TV technician


CRT_Fan
User

Mar 16, 2014, 9:59 PM

Post #123 of 198 (1465 views)
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Re: [Ron.M] Dead Sony KV-32TS36 [In reply to] Can't Post

Something else is wrong now. I saw smoke coming from foil side the board. It appeared to be coming from Q503.

I have confirmed that Q503 gets extremely hot after a few seconds. It doesn't have a heatsink so it shouldn't be getting that hot. Terminals are not yet shorted and the device itself shows no signs of burning so it may still be good. I think the smoke came from leftover resin that got burned off from the heat. (Yes it's got resin residue like it had been replaced before.)

Another oddity: If I place the probe on ground the squealing sound stops or changes and sometimes won't come back until I turn the power off and back on. If I turn it on with the probe on ground it doesn't seem to affect it. Very weird and probably not good.

I'm starting to lose hope here.


Ron.M
Veteran


Mar 16, 2014, 10:56 PM

Post #124 of 198 (1462 views)
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Re: [CRT_Fan] Dead Sony KV-32TS36 [In reply to] Can't Post

 

CRT_Fan;.....


Quote
I'm starting to lose hope here.

So am I !!!!...Unsure...


Quote
I saw smoke coming from foil side the board. It appeared to be coming from Q503.

That's the Vertical Pin out transistor & you did NOT have this & the wierd squealing sound till you changed the flyback...
Time to put the original flyback back in & see what gives with that one...
Sorry , but , I'm thinking you live over an ancient burial site & your home is haunted by gremlins !!!...


Later...Ron.M...Cool...
Veteran & Retired TV technician


mel
Veteran

Mar 17, 2014, 12:08 AM

Post #125 of 198 (1455 views)
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RIP againUnsure

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